Flowserve MX Electronic Actuator Manuel d'utilisateur

Experience In MotionLimitorque MX Electronic ActuatorFCD LMENIM2306-06 - 10/13USER INSTRUCTIONSInstallationOperationMaintenance

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13102 Quick StartQuick Start provides step-by-step instructions for commissioning each MX ac

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/131007.1 Special Conditions for Safe Use (denoted by X after the certificate number) for A

101Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comApplicable Emissions standards EN61000-6-4:2007+A1:2011 Industrial Environm

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13102Figure 7.1 – Typical IEC nameplate

103Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 7.2 – Typical ATEX nameplate

flowserve.comTo find your local Flowserve representative, visit www.flowserve.com, www.limitorque.com or call USA 1 800 225 6989Flowserve CorporationF

11Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comThe existing configuration of the actuator/valve parameters may be viewed by

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1312Figure 2.1 – Electrical operation“NO ” operatesclose direction“YES” operatesopen directi

13Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com3. Depress the declutch lever, and at the same time slowly rotate the hand

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13142.2 DDC/Modbus OptionThe following instructions assume that all DDC option parameters ar

15Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com3 Installation and Operation3.1 Preparing the Stem NutThe MX has two (2) bas

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1316Figure 3.2 – B4E baseFigure 3.3 – Exploded view of B4/B4E base (MX-05 shown)Torque nut R

17Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comDisassembly No disassembly is required since the torque nut has been machine

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1318Pilot removalMX-10/20: Remove the screw and washer holding the valve pilot to the thrust

19Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comThrust bearing and nut removal1. Remove the first set of thrust washers and

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/132Contents1 Important Notes 72 Quick Start 92.1 Calibrate – Position Limits 92.1.1 Ent

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1320Figure 3.8 – Exploded view of thrust base (MX-85 only)Section A-A View show n with stand

21Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comPilot installationSlide pilot into thrust base assembly and secure with the

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13223.2.1 Mounting (Type “B” Bases): Torque-onlyRefer to Figures 3.1 - 3.5.1. Ensure torqu

23Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com3.3 Electrical ConnectionsVerify that the supply voltage details on the name

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1324Figure 3.10 – Power terminal connector size limitationsNOT TOEXCEED 15NOT TOEXCEED 6.5NO

25Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comTable 3.2 – Terminal block rating; control terminals Low Voltage Row STD Rat

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1326Particular care should be taken when terminating twisted-pair shielded cables in a contr

27Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com1. Remove 2 to 3 in. (5 to 8 cm) of the outer plastic jacket as shown in F

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1328Figure 3.17 – Stripping conductors and applying heat shrink tubingFigure 3.18 – Ring ton

29Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comAfter installation is complete and prior to operation, inspect the network c

3Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.4.1 Close Direction 424.4.2 Close Seating 424.4.3 Open Seating 424.5 Tor

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13303.3.9 Network Wiring – Profibus DP/PA InstallationProfibus DP is based on RS 485 communica

31Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comPlease refer to Table 3.4 for connections.3.3.11 HART Installation WiringHAR

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1332For configuring the actuator:1. Place the red knob in the “STOP” position.2. Move the

33Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comTable 3.8 – Default configurationsModutronic OptionProportional band – 15%Dea

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13345. When configuration is complete, answer “YES” to “EXIT SETUP?” or move the red knob f

35Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com2. Move the valve back in the close direction and check that the close lam

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13361. Move the red knob to “LOCAL” and move the black knob in the intended direction. LCD

37Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com3.6 Operating the MX Actuator3.6.1 Manual OperationOperate the actuator with

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13383.6.4 Remote Control Once the position limits have been set, and “REMOTE” mode is enable

39Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4 Customizing the ActuatorThe actuator settings can be customized; i.e., the

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1344.12.3 Network Address 564.12.4 Analog Scale 564.12.5 ESD Action 564.12.6 Proportional

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1340• LCD contrast• Password• Motor thermostat• Valve Data• Port• Back-up Power• Rest

41Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.2 – Main menu selectionsCLOSE TORQUEOPEN TORQUEIDENTICAL LIMITS, KE

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13424.2 Password EntryDefault = 100Unauthorized entry to the “CHANGE SETTINGS?” mode is prev

43Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.5 – New passwordDigit 1 will be in parentheses; “ NO ” alters digit

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13444.5 Torque Switch TimerTorque switch timer permits a user to select a time for the torqu

45Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.6 Torque SetupThe output torque can be changed between 40% and 100% of the

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13464.7 Position SetupChange Settings Menu. After successfully entering the password, answer

47Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.9 – Electrical operation“NO ” operatesclose direction“YES” operates

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13484.8 Modutronic OptionThe Modutronic option enables the actuator to be controlled via a m

49Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.8.6 Delay After StopDefault setting = 0 secondsTo change from the default

5Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.19.3 Custom Input Mode #1 – Momentary ESD/PSESD (Optional) 724.19.4 Custom

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1350Figure 4.12 – Modutronic signalsNO YES YES To “ SET LOW REFERENCE ” YES YES YES “ CHAN

51Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.9.2 Network AddressDefault = 1Network address allows user to assign a uniq

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13524.9.6 Proportional BandProportional band is the range of errors between position and dem

53Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.10.1 StatusDefault = ONFF Status enables user to change from the default c

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1354Figure 4.14 – FF4.10.8 Comm Loss DelayDefault = 60 sec.The User may select the amount of

55Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.15 – Profibus DP4.11.1 StatusDefault = ONPB Status enables user to c

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/135612. If YES is selected, COMM LOSS ACTION (NONE) – OK? is displayed. 13. For no COMM LOSS

57Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.12 DN OptionDN option enables the actuator to be controlled by a DeviceNet

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13584.12.6 Proportional BandProportional band is the range of errors between position and de

59Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.12.6 Proportional BandProportional band is the range of errors between pos

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/136FiguresFigure 1.1 – MX-05 Actuator 7Figure 2.1 – Electrical operation 11Figure 2.2 – Ha

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13604.13.3 Input ActionDefault = User InputINPUT ACTION allows the user to set the input act

61Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.13.9 Change ClockCHANGE CLOCK allows the user to select the real time cloc

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1362S2a – Normally open contact at valve fully CloseS2b – Normally open contact at valve ful

63Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.14.4 Valve PositionThis display will appear only if the function “MID-TRAV

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1364Figure 4.20 – Two-speed timersNO YES YES YES YES YES YES NO NO YES YES YES YES

65Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.22 – Change analog out voltage – APT Figure 4.23 – Change analog

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1366Figure 4.24 – Change analog out voltage – ATT Figure 4.25 – Change analog out current –

67Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.16.1 APT Polarity OptionThe APT option provides a 4-20 mA feedback signal

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13684.17 Remote ModeRemote mode permits a User to select from multiple remote control permis

69Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com• Maintain mode: the unit will operate continually in either direction when

7Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.20 – Two-speed timers 63Figure 4.21 – Change analog out 63Figure

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13704.18.2 InhibitDefault = INHIBIT>ESD To Customize the Settings:Select “NO” to choose:

71Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.18.7 Overtorque*Default = OVERTORQUE>ESDTo Customize the Settings:Selec

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13724.18.12 Torque Switch TimerDefault = TORQUE TIMER>ESDTo Customize the Settings:Select

73Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.19.2 StatusDefault Setting is: OFFSelect “NO” to choose whether the inhibi

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1374Figure 4.29 – Custom input modessee Note 4see Note 5 see Note 6Note 4: The “ESD ACTION”

75Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.19.4 Custom Input Mode #2 – Momentary ESD/CSE (Optional)Custom software is

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1376The ESD Time Delay Relay input (input 0) functions like any normal ESD input signal. On

77Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.31 – Inputs4.19.7 Limigard ControlsThe Limigard controls is availab

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1378Figure 4.32 – SIL control (standard)4.19.9 SIL Mode – Enhanced SIL (Optional)Custom soft

79Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comInput 3 (normal default - stop) terminal 26: •Setasenabled,ESDreleasef

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/138Figure 1.1 – MX-05 ActuatorPiece Description 1 Handwheel 2 Declutch Lever (MX-05) 3

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1380Table 4.1 – Digital input terminalsNegative Switching (Positive Earth)Mode Input 0 Input

81Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.2 Monitor RelayThe monitor relay indicates the actuator is available for r

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13824.21 Diagnostic ResetFor diagnostic purposes the following parameters are recorded at ce

83Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4.22 TAG NumberDefaults to blanks. To Customize the Setting:1. Select “CHA

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1384Figure 4.38 – Torque boostYE S YES “ NO ” toggles options NO (ON) (OFF) CHANGE TORQUE BO

85Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comFigure 4.40 – Change valve dataCHANGE VALVE DATA? CHANGE VALVE S/N? CHANGE V

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13865 Troubleshooting c WARNING: This actuator is non-intrusive. Do not open the control com

87Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com4. Switch on main power supply.5. Measure VAC at 23, 24 – should be 110

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13885.2.3 Actuator Operates but Does Not Drive Valve1. Verify that the declutch lever has

89Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com“---% OPEN, FF NOT PRESENT” – FF board expected but not found“---% OPEN, PBD

9Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comNOTE: Removal of any cover, other than the terminal compartment cover, will i

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1390---% OPEN, TORQUE TIMEOUT – The torque switch timed out after the actuator determined t

91Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com5.3 View DiagnosticsA large amount of historical data is stored in the actua

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1392When VIEW QA DATA is approached, enter by saying YES.QA STAMP: This identification number

93Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com5.7 View IdentificationIn this dialog, the identity of the actuator may be re

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13945.9 View Operation LogThe “OPERATION LOG” provides information to assist in the maintena

95Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com5.10 View DNET Status?This selection permits the User to view pertinent info

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/1396• For a UCMM capable device it means that the device has one or more established connec

97Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.com6 MaintenanceUnder normal operating conditions, the MX is a maintenance-free

Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13987 Regulatory InformationApplication of Council Directive(s)2004/108/EC; EMC Directive200

99Limitorque MX Electronic Actuator FCD LMENIM2306-06 – 10/13flowserve.comManufacturer’s NameLimitorque, a division of Flowserve CorporationManufactu