Flowserve Durco Mark 3 ISO Frame Mounted Manuel d'utilisateur

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USER INSTRUCTIONS
Durco
®
Mark 3 ISO frame mounted
Installation
Operation
Maintenance
Standard two piece bearing frame foot mounted, centerline
mounted and unitized self-priming chemical process pumps
PCN= 85392719 12-14 (E). Original instructions.
These instructions must be read prior to installing,
operating, using and maintaining this equipment.
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Résumé du contenu

Page 1 - USER INSTRUCTIONS

USER INSTRUCTIONS Durco® Mark 3™ ISO frame mounted Installation Operation Maintenance Standard two piece bearing frame foot mounted, centerlin

Page 2 - CONTENTS

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 10 of 52 flowserve.com Motor size and speed kW (hp) Typical sound pressure level Lp

Page 3

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 11 of 52 flowserve.com 2.3.2 Pump and folded steel or polycrete baseplate set Where

Page 4

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 12 of 52 flowserve.com The typical nomenclature above is the general guide to the Du

Page 5 - 1.6 Safety

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 13 of 52 flowserve.com 3.4.2 Energy efficiency operation of pumps The pump supplied

Page 6

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 14 of 52 flowserve.com d) The pump and driver have been aligned before dispatch how

Page 7

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 15 of 52 flowserve.com For example, if the dial test indicator shows the foot liftin

Page 8

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 16 of 52 flowserve.com c) Take into account the available NPSH, which must be highe

Page 9 - 1.9 Noise level

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 17 of 52 flowserve.com Table of maximum forces and moments (acting simultaneousl

Page 10 - 2.3 Lifting

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 18 of 52 flowserve.com Size Forces in N (lbf) Moments in Nm (lbf•ft) Suction Dischar

Page 11

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 19 of 52 flowserve.com 4.6.5 Final checks Check the tightness of all bolts in the s

Page 12 - 3.3 Design of major parts

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 2 of 52 flowserve.com CONTENTS Page 1 INTRODUCTION AND SAFETY ...

Page 13 - 4.2 Part assemblies

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 20 of 52 flowserve.com 4.7 Electrical connections Electrical connections must be m

Page 14 - 4.5 Initial alignment

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 21 of 52 flowserve.com Where an adjustable body Denco oiler is fitted this should be

Page 15 - 4.6 Piping

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 22 of 52 flowserve.com Frame size Oil lubricated medium duty bearings Oil lubricate

Page 16 - Cone type strainer

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 23 of 52 flowserve.com Pump housing filling hole. When the initial fill reaches t

Page 17

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 24 of 52 flowserve.com Care must be taken when adjusting the gland on an operating

Page 18 - Page 18 of 52 flowserve.com

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 25 of 52 flowserve.com 5.10 Hydraulic, mechanical and electrical duty This product

Page 19

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 26 of 52 flowserve.com Before working on the pump, take measures to prevent an uncon

Page 20

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 27 of 52 flowserve.com The bearing temperature may be allowed to rise to 50 ºC (90

Page 21 - 5.2 Pump lubricants

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 28 of 52 flowserve.com More specialized equipment:  Bearing pullers  Bearing ind

Page 22 - 5.5 Guarding

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 29 of 52 flowserve.com b) Turn the bearing carrier [3240] counter-clockwise until t

Page 23 - 5.8 Running the pump

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 3 of 52 flowserve.com INDEX Page Additional sources (10.3) ...

Page 24 - 5.9 Stopping and shutdown

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 30 of 52 flowserve.com g) Remove bearing housing assembly from pump casing [1100].

Page 25 - 6.1 General

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 31 of 52 flowserve.com 6.9.3 Gaskets, O-rings and V-ring when fitted After dismantl

Page 26 - 6.2 Maintenance schedule

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 32 of 52 flowserve.com o) Install the shaft assembly into the bearing housing [3200

Page 27 - 6.5 Tools required

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 33 of 52 flowserve.com Impeller assembly with key drive impeller 6.10.4.2a) Fit a

Page 28 - 6.6 Fastener torques

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 34 of 52 flowserve.com Single seal with external lip seal 6.11.1.4 NB: Lever fla

Page 29 - 6.8 Disassembly

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 35 of 52 flowserve.com 6.11.4 Double seal types Double back-to-back seal with Fl

Page 30 - 6.9 Examination of parts

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 36 of 52 flowserve.com 7 FAULTS; CAUSES AND REMEDIES FAULT SYMPTOM P u mp ov e r

Page 31 - 6.10 Assembly

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 37 of 52 flowserve.com FAULT SYMPTOM P u mp ov e r hea ts an d se i z e s Be

Page 32 - (0.02 to 0.08 in.)

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 38 of 52 flowserve.com 8 PARTS LISTS AND DRAWINGS 8.1 Mark 3 ISO 8.1.1 Open imp

Page 33 - 6.11 Sealing arrangements

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 39 of 52 flowserve.com 8.1.3 Reverse vane (RV) impeller sectional drawing Drawing

Page 34 - EN12757 L1K

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 4 of 52 flowserve.com 1 INTRODUCTION AND SAFETY 1.1 General These instructions m

Page 35

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 40 of 52 flowserve.com 8.2 Centerline mounted, recessed impeller and self-primer co

Page 36

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 41 of 52 flowserve.com 8.2.3 Recessed impeller pump sectional drawing Drawing tak

Page 37

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 42 of 52 flowserve.com 8.2.5 Self-priming casing pump sectional drawing Drawing t

Page 38 - 8.1 Mark 3 ISO

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 43 of 52 flowserve.com 8.3 Additional details 8.3.1 Bearing housing sealing detai

Page 39

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 44 of 52 flowserve.com 8.3.3 Reverse impeller (RV) - screwed locking bolt drive imp

Page 40

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 45 of 52 flowserve.com 8.4 Parts interchangeability 8.4.1 Durco Mark3 ISO A hydra

Page 41

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 46 of 52 flowserve.com 8.4.2 Durco Mark3 ISO B hydraulic parts interchangeability

Page 42

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 47 of 52 flowserve.com 8.4.3 Durco Mark 3 ISO self-priming pump parts interchangeab

Page 43 - 8.3 Additional details

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 48 of 52 flowserve.com 8.4.4 Durco Mark 3 ISO recessed impeller pump parts intercha

Page 44

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 49 of 52 flowserve.com 8.5 General arrangement drawing The typical general arrangem

Page 45

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 5 of 52 flowserve.com 1.6 Safety 1.6.1 Summary of safety markings These User Inst

Page 46

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 50 of 52 flowserve.com Notes:

Page 47

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 51 of 52 flowserve.com Notes:

Page 48

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 52 of 52 flowserve.com Your Flowserve factory contact: Nominal pump discharge

Page 49

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 6 of 52 flowserve.com HAZARDOUS LIQUIDS When the pump is handling hazardous liquids

Page 50

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 7 of 52 flowserve.com Marking 1.6.4.2An example of ATEX equipment marking is shown

Page 51

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 8 of 52 flowserve.com Additional requirements for self-priming 1.6.4.6pumps only W

Page 52

DURCO MARK 3 ISO FRAME MOUNTED ENGLISH 85392719 12-14 Page 9 of 52 flowserve.com 1.7 Nameplate and safety labels 1.7.1 Nameplate For details

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