Flowserve MX/QX Profibus DP/PA Field Unit Manuel d'utilisateur

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Experience In Motion
USER INSTRUCTIONS
MX/QX Profibus DP / PA Field Unit
FCD LMENIM2336-03 – 12/12
Installation
Operation
Maintenance
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Résumé du contenu

Page 1 - USER INSTRUCTIONS

Experience In MotionUSER INSTRUCTIONSMX/QX Profibus DP / PA Field UnitFCD LMENIM2336-03 – 12/12InstallationOperationMaintenance

Page 2 - Contents

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1210Figure 1.2 – Typical PROFIBUS PA Network with DCS or PLC as the Host

Page 3

11PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comPROFIBUS Master SpecificationThe PROFIBUS master is the ne

Page 4

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12122 System Components and Installation2.1 IntroductionThis section

Page 5 - Introduction

13PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com2.2 HardwareFigure 2.1a – MX-05 Actuator Figure 2.1b – Q

Page 6 - 1.4 User Knowledge

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12142.2.1 MX and QX ActuatorsThe MX and QX actuators are designed for op

Page 7

15PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 2.3 – MX/QX PB PA Field UnitThe following commands

Page 8 - T Terminator

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12162.2.3.2 Token Rotation TimeThe time required for the rotation of the

Page 9

17PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comThese distance rules (or limitations) are based on the ph

Page 10 - Junction Box

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1218Table 2.4 – Recommended PROFIBUS DP Cable TypesFC Standard Cable (Sie

Page 11 - flowserve.com

19PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com Figure 2.6 – Cable TopologiesPROFIBUSInterfaceNetworkDis

Page 12 - System Components

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/122Contents1 Introduction 51.1 Purpose 51.2 How to Use this Manual 51

Page 13 - 2.2 Hardware

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12202.2.5 Network Cabling for PROFIBUS PANetwork cabling should be in ac

Page 14 - 2.2.2 MX/QX PB Field Unit

21PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comTable 2.7 – Recommended Lengths of PROFIBUS PA Spurs (Stu

Page 15 - 2.2.3 Network Host Station

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12222.2.5.1 Cable Shielding and Grounding for PROFIBUS PAFor best perfor

Page 16 - 2.2.3.2 Token Rotation Time

23PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com2.2.5.1 Cable Shielding and Grounding for PROFIBUS PAFor

Page 17

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1224For cable connecting information on these components, refer to the fo

Page 18 - Baud Rate (kBaud)

25PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com• A safety ground, free of ground loop currents, running

Page 19

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1226Figure 2.12(c) – PROFIBUS DP Cable Connections (Redundancy option wit

Page 20

27PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com• Shielded twisted-pair cables in compliance to PROFIBUS

Page 21

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12283. Cut away the foil shield. Strip the insulation from the conductor

Page 22

29PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 2.18 – Ring Tongue Connectors6. Connect the netwo

Page 23 - 2.3 Other Network Components

3PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com5 How to Order Parts 55A Appendix – Wiring Diagrams 56

Page 24 - 2.4.1 Site Preparation

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1230Figure 2.19 – Connecting Network Cable to the MX/QX Terminal Block2.

Page 25

31PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com2.5 MX/QX PB Device SetupThe MX/QX PB option enables the

Page 26

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12327. The unit will display PB ADDRESS 1–OK? If OK, select YES. If NO,

Page 27

33PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com1. Proceed through the Setup to the CHANGE PB/PA? displa

Page 28

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12342.6 MX/QX PB Device Description, Capabilities and Device Type Mana

Page 29

35PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com2.7.2 MX/QX PB Device Installation VerificationVerify the

Page 30

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12362.8.3 Checking the Normal DisplayPlace the selector switch in LOCAL

Page 31

37PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 2.24b illustrates the PB DP field unit with a COMM

Page 32

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1238Software3.1 PROFIBUS ProtocolThis fieldbus system uses the PROFIBUS fi

Page 33 - 2.5.3 Valve Data

39PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comThe Transducer Block is used to convert signals from the

Page 34 - 2.7 Installation Verification

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/124FiguresFigure 1.1 – Typical PROFIBUS DP Network with DCS or PLC as the

Page 35 - 2.8.2 View Settings

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1240The following table provides generic descriptions of how the various

Page 36 - 2.8.3.2 COMM LOSS

41PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comExecution of a function block, physical block or transduc

Page 37 - 2.8.3.3 HARDWARE FAILURE

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1242Figure 3.3 – Analog Input BlockAnalog Input Function BlockEnableSimul

Page 38 - Software

43PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 3.4 – Analog Input Block Scaling and FilteringFiel

Page 39

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1244• LO_LIM, LO_LO_LIM, HI_LIM, and HI_HI_LIM – If the measured variabl

Page 40

45PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 3.6 – Analog Output Function BlockDiscrete Input F

Page 41

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1246POS_D (cyclic) is the current position of the valve (discrete):POS_D0

Page 42 - Analog Input Function Block

47PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 3.7 – Analog Output Block ScalingTemp = (SP – EU 0

Page 43 - Fail-Safe

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12483.5 Discrete Input (DI) Function BlockThe Discrete Input (DI) functi

Page 44

49PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comThe FSAFE_VALUE_D (acyclic) parameter is the default valu

Page 45 - INCREASE_CLOSE

5PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com1 Introduction1.1 PurposeThis manual explains how to insta

Page 46

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12503.6 Discrete Output (DO) Function BlockThe Discrete Output (DO) bloc

Page 47

51PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 3.11 – Discrete Output Function BlockDiscrete Outp

Page 48

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1252CHECK_BACK_MASK is the definition of supported CHECKBACK information b

Page 49

53PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comFigure 3.12 – MX/QX PROFIBUS Configuration RequirementsPRO

Page 50

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1254 Associated Documents Additional information can be found in th

Page 51 - 1 Invert

55PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com5 How to Order Parts To order parts or obtain further i

Page 52 - 3.7 Transducer Block

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1256A Appendix – Wiring DiagramsPROFIBUS DPV1 Wiring Diagram CONTROL PAN

Page 53

57PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comPROFIBUS DPV1 Wiring Diagram (con’t.)27CLOSESTOP26OPEN25D

Page 54

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1258Redundant PROFIBUS DPV1 Wiring DiagramCONTROL PANELSENSORPOSITIONSENS

Page 55 - How to Order Parts

59PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comRedundant PROFIBUS DPV1 Wiring Diagram (con’t.)27CLOSESTO

Page 56 - PROFIBUS DPV1 Wiring Diagram

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/126Appendix A – Wiring Diagram This section contains the detailed wiring

Page 57

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1260PROFIBUS PA Wiring DiagramCONTROL PANELSENSORPOSITIONSENSORTORQUESENS

Page 58 - CONTROL PANEL

61PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com11DWG NORAC 3/12/09R5114 WOODALL ROAD, LYNCHBURG, VIRGIN

Page 59

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1262B Appendix – Feature DefinitionsTransducer Block I/O ChannelsThe foll

Page 60 - PROFIBUS PA Wiring Diagram

63PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comChannel 344 – Set Actuator Position (Index 104)This chann

Page 61 - PROFIBUS PA

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1264Channel 348DI_POSITION_CHAN ValueOpened 0x01Closed 0x02Opening 0x04Cl

Page 62 - Transducer Block I/O Channels

65PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comChannel 350DI_ACTUATOR_FAULTS_2_CHAN ValueThermal Overloa

Page 63

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1266Channel 351 – Actuator Alarms (Index 111)This channel, DI_ACTUATOR_AL

Page 64

67PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comChannel 353 – Read Discrete Output (Index 113)This channe

Page 65

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1268Channel 355 – Emergency Shutdown (Index 115)This channel, DO_ESD_CHAN

Page 66

69PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comChannel 357 – Actuator Position Channel (Index 117)The v

Page 67

7PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com• Installation Guidelines for PROFIBUS – FMS/DP Version 1

Page 68

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1270Status Bit DefinitionsReprinted from “PROFIBUS-PA Profile for Process C

Page 69

71PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com0 1 0 1 0 1 = engineering unit violation (unit not in th

Page 70 - Status Bit Definitions

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1272Invalid status valuesQuality Quality Substatus LimitsGr Gr QS QS QS Q

Page 71

73PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.com1 0 0 0 1 0 1 0Good (Non-Cascade), active advisory alarm,

Page 72 - Reserved status values

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1274Slot 1 – Analog Output Block There are eight possible module configura

Page 73 - Module Key

75PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comStandard Parameters and ObjectsParameter DescriptionBlock

Page 74 - Slot 8 – Analog Input Block

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1276Actuator Transducer Block Custom Parameter DescriptionsSome parameter

Page 75

77PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comParameter Transducer Block DescriptionSCALED_VALUES(Index

Page 76

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1278Parameter Transducer Block DescriptionTQ_STATUS(Index 99)Manufacturer

Page 77

79PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comIdentification and Maintenance (I&M) FunctionsAs per “

Page 78

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/128The devices used to create a segment are Repeaters for copper networks

Page 79

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1280C Appendix – PROFIBUS Function Block Acyclic Parameter Descriptions

Page 80

81PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comAnalog Output Function Block Specific Parameters (Slot 1)P

Page 81

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1282Discrete Input Function Block Specific Parameters (Slots 2 through 5)P

Page 82

83PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comParameter DescriptionINVERT(Index 34)Indicates whether th

Page 83

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1284Parameter DescriptionPV_SCALE(Index 27)Conversion of the process vari

Page 84

85PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comGlossaryTerm DescriptionCommunications Protocol A standa

Page 85 - Term Description

PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/1286PROFIBUS is a data communication network which interconnects PROFIBUS

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87PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comThis page intentionally left blank.

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flowserve.comFlowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flow

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9PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12flowserve.comPROFIBUS DP-V1InterfaceControl HighwayDistributed ControlS

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