Flowserve StarPac 3 Manuel d'utilisateur

1 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®Experience In MotionUSER INSTRUCTIONSInstall

StarPac Intelligent Control System FCD VLENIM0066-05 04/1410® 1. Look for signs of gasket leakage through the end flanges and bonnet. Re-torque flan

11 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®7.2 SpecificationsTable I: Flow AccuracyThe

StarPac Intelligent Control System FCD VLENIM0066-05 04/1412®Table V: Physical SpecificationsHousing Material powder painted aluminum

13 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®7.3 Positioner OperationFigure 1: StarPac

StarPac Intelligent Control System FCD VLENIM0066-05 04/1414®causes the actuator piston to move upward.This upward motion of the piston is transmitte

15 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®based on stroke length. The stroke lengths

StarPac Intelligent Control System FCD VLENIM0066-05 04/1416®1. Fasten the splined lever adapter to the splined lever using two #4-40 x 1/2” self-ta

17 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®supply pressure. When the mechanical stop

StarPac Intelligent Control System FCD VLENIM0066-05 04/1418®The optional rotary mounting applies to Flowserve Valtek valve/actuator assemblies that

19 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®1. Linear Double-acting Actuators For a l

StarPac Intelligent Control System FCD VLENIM0066-05 04/1420®9.1 Shielding Versus GroundingAll signals to the StarPac 3 unit should be in shielded ca

21 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®10 Wiring the StarPac 3 System10.1 GeneralA

StarPac Intelligent Control System FCD VLENIM0066-05 04/1422®Table IX: User Interface Terminal ConnectionsSignalPositiveTerminal NumberNegative Term

23 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®10.3 Setting the JumpersThe StarPac 3 syste

StarPac Intelligent Control System FCD VLENIM0066-05 04/1424®Figure 9: Analog Input Power Jumper Settings11 RS-485 Communication Configurations11.1 S

25 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®11.4 Selecting Correct Modbus Transmission

StarPac Intelligent Control System FCD VLENIM0066-05 04/1426®12 StarPac 3 CalibrationFor complete calibration instructions, refer to the StarPac 3 In

27 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®7. Standard valve maintenance may now be d

StarPac Intelligent Control System FCD VLENIM0066-05 04/1428®release the locking sleeve of the Lemo™ connector by moving the collar away from the sen

29 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®14.5 Pressure Sensor Cable ReplacementIt is

Table of Contents1 General Information ... 5 1.1 Using ...

StarPac Intelligent Control System FCD VLENIM0066-05 04/1430®14.6 Thermocouple ReplacementIn normal configuration, the thermocouple does not penetrate

31 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®8. Install the new thermocouple.9. Feed t

StarPac Intelligent Control System FCD VLENIM0066-05 04/1432®Figure 13: Driver Module Assembly 1. Make sure the valve is bypassed or in a safe condi

33 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®Figure 15: Spool and Block 6. Remove the

StarPac Intelligent Control System FCD VLENIM0066-05 04/1434®Figure 16: Driver Module Barbed Fitting 16. Verify the O-ring is in place on the top of

35 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®27. Install two spool-valve screws and tigh

StarPac Intelligent Control System FCD VLENIM0066-05 04/1436®• Calibrated pressure gauge (0 to 30 psi)• 1/16” flexible tubing• Barbed Tee (Clippard

37 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®11. Remove the stiffener plate and plug pl

StarPac Intelligent Control System FCD VLENIM0066-05 04/1438®Figure 18: Driver Module Minimum Pressure Check 11. Direct the swivel run tee so the mi

39 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®14.12 Spool Valve Cover ReplacementThe spo

StarPac Intelligent Control System FCD VLENIM0066-05 04/144®11 RS-485 Communication Configurations ...

StarPac Intelligent Control System FCD VLENIM0066-05 04/1440®1. Make sure the valve is bypassed or in a safe condition.2. Disconnect the power and

41 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®6. Remove the two rotary position sensor-r

StarPac Intelligent Control System FCD VLENIM0066-05 04/1442®The following tools are required:• Phillips screwdriver WARNING: Observe precautions f

43 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®5. Unplug the wire harness that terminates

StarPac Intelligent Control System FCD VLENIM0066-05 04/1444® WARNING: Observe precautions for handling electrostatic sensitive devices.1. Make su

45 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®Figure 22: Driver Module VentMaximum Allow

StarPac Intelligent Control System FCD VLENIM0066-05 04/1446®16 Parts ListTable XI: Positioner Parts ListItem No. Part Item No. Part1 Housing StarPa

47 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®3523467891011121314151617181920212223242526

StarPac Intelligent Control System FCD VLENIM0066-05 04/1448®17 StarPac 3 Spare Parts KitsItem No. Description QuantityKit 1: Driver Module Assembly

49 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®18 StarPac 3 Mounting KitsTable XIII: Flo

5 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®1 General Information1.1 UsingThe following

StarPac Intelligent Control System FCD VLENIM0066-05 04/1450®20 Pressure Sensor Spare Parts Kits Table XVI: Pressure Sensor Gasket Kits (See Body Mo

51 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®Table XVII: Pressure Sensor Hardware KitsI

StarPac Intelligent Control System FCD VLENIM0066-05 04/1452®Figure 25: Body-mount Sensor ConfigurationsBoss onvalve body12111089817654321. Electr

53 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®Figure 26: Remote-mount Sensor Configuratio

StarPac Intelligent Control System FCD VLENIM0066-05 04/1454®22 StarPac 3 Stainless Steel Tubing KitsFigure 27: StarPac 3 Temperature Sensor, Flush-

55 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®23 StarPac 3 System TroubleshootingTable

StarPac Intelligent Control System FCD VLENIM0066-05 04/1456®24 StarPac 3 Pressure Sensor TroubleshootingFigure 28: StarPac 3 Pressure Sensor Troubl

57 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®flowserve.com25 StarPac 3 Electronics Initia

StarPac Intelligent Control System FCD VLENIM0066-05 04/1458®25.3 Thermocouple Reset ProcedureThis procedure is used in a situation of a new valve in

59 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®26 How to Order Table XXXII: How to order P

StarPac Intelligent Control System FCD VLENIM0066-05 04/146®1.5 Qualified PersonnelQualified personnel are people who, on account of their training, e

StarPac Intelligent Control System FCD VLENIM0066-05 04/1460®To find your local Flowserve representative:For more information about Flowserve Corpora

7 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com®The vent assembly is located in the upper le

StarPac Intelligent Control System FCD VLENIM0066-05 04/148®The sealing tape and desiccant should be removed when instrument air is permanently appli

9 StarPac Intelligent Control System FCD VLENIM0066-05 04/14flowserve.com® CAUTION: On valves equipped with air filter