Flowserve Limitorque Master Station III Manuel d'utilisateur

Experience In MotionUSER INSTRUCTIONSInstallationOperationMaintenanceLimitorque Master Station IIIFCD LMENIM5001-02 – 12/13

Limitorque Master Station III FCD LMENIM5001-02 – 12/1310Figure 2.1 - Function Flowchart

11Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 2.1 - Function Flowchart (continued)

Limitorque Master Station III FCD LMENIM5001-02 – 12/13123 Quick Startup3.1 Master Station Quick Startup Instructions 1. Connect earth ground (#14AW

13flowserve.comLimitorque Master Station III FCD LMENIM5001-02 – 12/1313flowserve.com4 Connections4.1 Master Station Rear Panel Connections Figure 4.1

Limitorque Master Station III FCD LMENIM5001-02 – 12/1314Figure 4.2 - DCS Port Connection NOTE: For cases where an existing Master Station II is bei

15Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com6. Hot Standby unit main power switch and connector for 120 – 240 VAC. 7. Au

Limitorque Master Station III FCD LMENIM5001-02 – 12/13164.2 Master Station Front Panel Connections Figure 4.4 - Master Station Front Panel Connecti

17Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com4.3 Master Station Wiring RequirementsThe network cable connects the field units

Limitorque Master Station III FCD LMENIM5001-02 – 12/1318184.4 Master Station Network TopologiesNotes:1) Belden 3074F, 3105A, or 9841 shielded cable

19Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com5 System Status5.1 Main MenuUpon successful login as a user assigned to any rol

Limitorque Master Station III FCD LMENIM5001-02 – 12/132Contents1. Introduction 52. Function Flowchart 93. Quick Startup 124. Connections 135.

Limitorque Master Station III FCD LMENIM5001-02 – 12/13205.2 System Status The System Status main screen (Figure 5.2) allows the user to view the ove

21Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com5.2.2 MOV StatusThe MOV Status screen reveals the actual MOV network address, ta

Limitorque Master Station III FCD LMENIM5001-02 – 12/1322flowserve.com6 System Control6.1 Main MenuUpon successful login as a user assigned to a Cont

23Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 6.2 - System Control6.2.1 MOV ControlThe MOV Control screen (Figure 6.3)

Limitorque Master Station III FCD LMENIM5001-02 – 12/13246.2.2 Emergency ShutdownShould it be necessary to initiate an Emergency Shutdown of the netw

25Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com6.2.2 Emergency ShutdownShould it be necessary to initiate an Emergency Shutdown

Limitorque Master Station III FCD LMENIM5001-02 – 12/13267 Email Configuration7.1 Main MenuUpon successful login as a user assigned to either Configur

27Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com7 Email ConfigurationFigure 7.2 - Email Notification Screen 7.2.1 SMTP Configurati

Limitorque Master Station III FCD LMENIM5001-02 – 12/1328Figure 7.5 - SMTP Configuration with Password Once the SMTP Host Address and SMTP Email Accou

29Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comAfter entering desired email address, the Master Station will send a confirmation

3Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigures (Continued) Figure 8.1 - Main Menu 30Figure 8.2 - System Configuration

Limitorque Master Station III FCD LMENIM5001-02 – 12/13308 System Configuration8.1 Main MenuUpon successful login as a user assigned to either Configur

31Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8 System Configuration8.2 System ConfigurationThe System Configuration main menu al

Limitorque Master Station III FCD LMENIM5001-02 – 12/1332 Figure 8.3 - System Settings8.2.1.1 VersionThe Version screen (Figure 8.4) displays the Mas

33Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 8.6 - ClockAdditionally, the Master Station Clock can be set to the corre

Limitorque Master Station III FCD LMENIM5001-02 – 12/13348.2.2 Redundant ConfigurationThe Configure Hot Standby screen (Figure 8.9) enables the user to

35Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 8.11 - Tag List8.2.4 User AdministrationThe User Administration screen (F

Limitorque Master Station III FCD LMENIM5001-02 – 12/1336Figure 8.13 - Enter New Username Figure 8.14 - Enter New Password8.2.4.2 Delete UserTo remov

37Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8.2.4.3 User SettingsTo modify user privileges on the Master Station, tap the “U

Limitorque Master Station III FCD LMENIM5001-02 – 12/1338Figure 8.17 - Change Password Figure 8.18 - Enter New Password

39Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8.2.5 DCS ConfigurationThe DCS Configuration screen (Figure 8.19) allows the user

Limitorque Master Station III FCD LMENIM5001-02 – 12/134Figures (Continued) Figure 10.1 - Surge Protection Access 67Figure 10.2 - Main AC Power Inp

Limitorque Master Station III FCD LMENIM5001-02 – 12/1340DCS Address: DCS address of the Master Station III unit.Timeout: Defines the maximum acceptab

41Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8.2.5.3.1 Modbus FC 02 Read Input StatusTouching the “Modbus FC 02 Read Input St

Limitorque Master Station III FCD LMENIM5001-02 – 12/1342Table 8.1 - Status Bit Definitions (continued)Bit NumberModbus Bit AddressMX/DDC145 144 Open

43Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comTable 8.1 - Status Bit Definitions (continued)Bit NumberModbus Bit AddressMX/DDC1

Limitorque Master Station III FCD LMENIM5001-02 – 12/1344Table 8.2 - Function Code -02 Example Message BreakdownQuery Response01 MSIII Unit Address 0

45Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 8.25 - FC-03 Sample Data TableNOTE: Data table shown with only registers

Limitorque Master Station III FCD LMENIM5001-02 – 12/1346Table 8.4 - Register DefinitionsRegister # Description Meaning1 Command Registers 1 and 2

47Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comTable 8.4 - Register Definitions (continued)Register # Description Meaning10 F

Limitorque Master Station III FCD LMENIM5001-02 – 12/1348Table 8.4 - Register Definitions (continued)Register # Description Meaning13 Digital Input

49Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8.2.5.3.3 Modbus FC 05/15 Force CoilsTouching the “Modbus FC 05/15 Force Coils”

5flowserve.comLimitorque Master Station III FCD LMENIM5001-02 – 12/131.1 Overview The next-generation master station is designed and manufactured by F

Limitorque Master Station III FCD LMENIM5001-02 – 12/1350Function code -05 is used to force a single coil. Forcing the individual coil either ON (1)

51Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comExample of force multiple coils commandForce coil 2 of field unit 23 ON. This wil

Limitorque Master Station III FCD LMENIM5001-02 – 12/1352Selecting the “Next” button will advance the screen to a sample data table screen as shown b

53Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com501Register Address Lo 50 Register Address Lo (Register 45201; MOV101)05 Force D

Limitorque Master Station III FCD LMENIM5001-02 – 12/1354Table 8.11 - Function Code -16 Message BreakdownQuery Response01 MSIII Unit Address 01 MSIII

55Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comOther registers may also be preset to control or change other functions but care

Limitorque Master Station III FCD LMENIM5001-02 – 12/13568.2.6 MOV Network ConfigThe MOV Network Config screen (Figure 8.32) provides access to communi

57Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 8.34 - Polling Priority-Active MOVs In order to optimize the network effi

Limitorque Master Station III FCD LMENIM5001-02 – 12/1358NOTE: File Manager is disabled when the unit is running in “Active” mode. To turn off “Activ

59Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8.2.8.2 Import Tag FileThe Import Tag File screen (Figure 8.37) allows the user

Limitorque Master Station III FCD LMENIM5001-02 – 12/1361.3 LoginWhen the Master Station completes the boot process, it loads the Introduction screen

Limitorque Master Station III FCD LMENIM5001-02 – 12/13608.2.8.4 Export Config FileThe Export Configuration screen (Figure 8.39) enables the user to ac

61Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com8.2.8.6 Update SoftwareThe Import Software Update screen (Figure 8.41) allows th

Limitorque Master Station III FCD LMENIM5001-02 – 12/13629 Diagnostics9.1 Main MenuUpon successful login as a user assigned to either Configure or Ad

63Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com9 DiagnosticsFigure 9.2 - Diagnostics9.2.1 Event LogThe Event Log screen (Figur

Limitorque Master Station III FCD LMENIM5001-02 – 12/13649.2.2 Comm/FC LoggerThe Comm/FC Logger (Figure 9.4) captures Modbus requests and responses t

65Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com10.1 Front Panel IndicatorsThere are four LEDs on the front of the Master Statio

Limitorque Master Station III FCD LMENIM5001-02 – 12/1366flowserve.com10.4 Error MessagesProblem Saving File – Media Error (Full, Write Protected, C

67Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.com10.6 Surge Protection Figure 10.1 - Surge Protection Access10.6.1 AC Surge Prote

Limitorque Master Station III FCD LMENIM5001-02 – 12/1368Figure 10.3 - Removing Main AC Input Power Module Locate the AC surge protector, unplug wiri

69Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comFigure 10.6 - AC Fuse Holder Check each of the two fuses, located in the holder,

7Limitorque Master Station III FCD LMENIM5001-02 – 12/13flowserve.comPasswords and user names are set via the User Administration menu, under System C

flowserve.comFlowserve CorporationFlow ControlUnited StatesFlowserve Limitorque5114 Woodall Road P.O. Box 11318Lynchburg, VA 24506-1318Phone: 434-528-

Limitorque Master Station III FCD LMENIM5001-02 – 12/1381.5 Technical Data1. Power supply: 100-240 VAC 50/60HZ or 24 VDC. Maximum current is 1.5 A.

9flowserve.comLimitorque Master Station III FCD LMENIM5001-02 – 12/13The following flowchart graphics illustrate the functions of the Master Station II